ABOUT SARAL DESIGNS

Saral Designs is a National Entrepreneurship Award winning healthcare startup working on increasing access to  high quality personal hygiene products using product design, patented machine technology and innovative distribution. Founded in 2015 by alumni of IIT Bombay and Madras, Saral is taking a systematic approach to address challenges in the health & hygiene space. 

Saral Designs, having a background of designing the world’s first fully automated compact sanitary napkin manufacturing machine at a decentralized scale, has developed a high speed fully automatic face mask making machine. 

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SELF SANITIZE

HIGH BREATHABILITY

SKIN CARE

ANTI ALERGIC

OUR CERTIFICATION

RAW MATERIAL  USED

RAW MATERIAL DETAILS​ PERFORMANCE
Front Layer
20 GSM Spunbond Non Woven​
Hydrophobic Front layer filters coarse particles and liquids protecting internal layers​
Middle protective Layer
25 GSM SMMS with >95%​ BFE (Bacteria Filtration Efficiency)
High Filtration Non Woven Fabric filters small particles​
Inner Layer​
20 GSM Spunbond Non Woven​
Soft, comfortable Non Woven Fabric resists moisture ​
Nose Clip​
For tight fit​
Provides tight fit for the curve around the nose​
Elastic Ear loop​
Elastic ​
Elastic prevents mask from falling of the face ​

COMPARISON OF DIFFERENT FACE MASKS

N-95 (FFP2)​ Pro Safe Masks​ 2 ply masks​ Cloth masks​
Number of Fabric Layer​
5
3
2
2
Filter Layer​
2 Needle-punch nonwoven and 1 Meltlown​
25 GSM SMMS (SpunMelt blend)​
0
0
Fabrics used
2 Needle-punch nonwoven 1 Meltlown​ 2 Spunbond Nonwoven layers​
1 SMMS layer​ 2 Spunbond Nonwoven layers​ ​
2 Spunbond Nonwoven layers​
Knitted or woven Cotton/Nylon​
Filtration Efficiency
95% PFE (Particle Filtration Efficiency) of particles upto 1 micron
>98% BFE (Bacteria Filtration Efficiency) of particles upto 3 micron
Can’t filter <10 micron particles due to absence of filter layer
Large pore size doesn’t provide filtration for <10 micron particles
Nose Wire
Yes
Yes
No
No
Usage
Prescribed for high-risk medical professionals to prevent inward and outward transmission
Prescribed for front-line workers and symptomatic/ asymptomatic patients to prevent onward transmission
Low-risk individuals 
Low-risk individuals
Disposal
One-time use, unless UV sterilized for reuse. Should not be washed
One-time use, unless UV sterilized for reuse. Should not be washed
One-time use, unless UV sterilized for reuse. Should not be washed
Washable/ reusable

Saral Designs is a National Entrepreneurship Award winning healthcare startup.